220 Ton Die Casting Machine | 220 Ton Cold Chamber High Pressure Die Casting Machine for Aluminium Components

ZLC-220 Automatic Cold Chamber Die Casting Machine for Precision Aluminium Casting

Compact Footprint. High Injection Accuracy. Built for Efficient Aluminium Die Casting Production.

The ZLC-220 Cold Chamber High Pressure Die Casting Machine is a high-performance automated die casting solution designed for the production of precision aluminium alloy components. Delivering a robust 2,200 kN (220 Ton) clamping force, this machine combines advanced hydraulic control technology, intelligent automation, and durable mechanical construction to provide exceptional casting consistency, production efficiency, and long-term operational reliability.

Engineered for manufacturers producing aluminium handles, hardware components, electrical housings, automotive parts, and industrial castings, the ZLC-220 incorporates a precision-controlled injection system, intelligent mold management functions, and premium international hydraulic components to ensure stable production performance and superior casting quality.

Its compact design, energy-efficient hydraulic system, and user-friendly control interface make it an ideal choice for both growing production facilities and established die casting operations seeking dependable output and reduced operating costs.

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Designed for Precision Aluminium Die Casting

Modern aluminium casting requires precise control of:

• Injection speed
• Injection pressure
• Mold positioning
• Clamping force
• Hydraulic stability

The ZLC-220 has been developed to provide accurate process control throughout the entire casting cycle, helping manufacturers reduce defects while improving productivity.

Suitable for continuous production environments, the machine supports the efficient manufacturing of both simple and complex aluminium alloy components.

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Key Features & Benefits

High-Performance Injection System

The injection unit utilizes large-diameter logic valves and precision flow control valves to enhance casting performance.

Benefits Include

• Faster injection response
• Reduced hydraulic pressure fluctuation
• Improved shot consistency
• Enhanced casting surface quality
• Precise 4-stage injection control

This advanced injection architecture helps achieve better cavity filling and improved product quality.

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Energy-Efficient Twin Pump Hydraulic System

The machine is equipped with a high and low-pressure twin pump hydraulic system engineered for efficiency and reliability.

Advantages include:

• Reduced energy consumption
• Lower operating costs
• Improved production efficiency
• Stable hydraulic performance
• Reduced system noise

The optimized hydraulic design helps maintain consistent machine operation while minimizing power consumption.

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Intelligent Hydraulic Control Technology

The main hydraulic system utilizes dual proportional control technology, allowing operators to independently adjust:

• Pressure settings
• Movement speeds
• Injection parameters
• Machine functions

This flexibility enables precise control over casting operations and supports various production requirements.

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Automatic Centralized Lubrication System

The machine features an automatic lubrication system that can be programmed according to operational cycles.

Benefits include:

• Reduced component wear
• Extended machine lifespan
• Lower maintenance requirements
• Improved operational reliability

This system helps maintain optimal performance while reducing maintenance downtime.

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Intelligent Mold Adjustment System

The planetary gear-driven mold adjustment system utilizes an oil motor drive mechanism and intelligent positioning software.

Advantages include:

• Easy mold setup
• Automatic mold positioning
• Faster mold changes
• Reduced setup times
• Improved production efficiency

The intelligent control system accurately calculates mold positions, simplifying operation and increasing productivity.

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Precision Mold Position Detection

The mold closing system incorporates a high-precision electronic ruler (E-Ruler) measurement system.

Positioning Accuracy

Up to 0.1 mm

This provides:

• Accurate mold positioning
• Improved casting consistency
• Enhanced process repeatability
• Reduced setup errors

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Adjustable Hydraulic Ejector System

The hydraulic ejector system offers adjustable ejection speed control for improved flexibility.

Benefits include:

• Smooth part ejection
• Reduced component damage
• Better production control
• Increased operational efficiency

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Advanced Intelligent Control System

The ZLC-220 is equipped with an advanced artificial intelligence-based machine control system.

Key Features

• Real-time machine monitoring
• Process supervision
• Fault diagnosis
• Operational data management
• Production parameter control

The system provides operators with complete visibility over machine performance and production status.

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Large LCD Operator Interface

The machine features a large-screen LCD display supporting:

• English language operation
• Chinese language operation
• Intuitive navigation
• Simplified programming

This user-friendly interface improves operational efficiency and reduces training requirements.

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Large-Capacity Production Memory

The control system can store:

Up to 100 Mold Programs

Stored parameters include:

• Injection speeds
• Injection pressures
• Timing sequences
• Travel distances
• Mold thickness settings
• Production configurations

This significantly reduces setup time for repeat production jobs.

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Self-Diagnostic Safety System

The integrated diagnostic system continuously monitors machine operation and automatically detects:

• Hardware faults
• Mechanical issues
• System abnormalities

This allows operators to quickly identify and resolve issues, minimizing production interruptions.

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Premium International Components

The ZLC-220 incorporates high-quality components sourced from globally recognized manufacturers.

Control System

• Siemens S7-200 PLC Control System (Germany)

Hydraulic Components

• YuKen (Japan)
• Rexroth (Germany)
• Vickers (USA)

Sealing Components

• Sealtech (Hong Kong)
• Veco (France)

Electrical Components

• Schneider Electric (France)

These premium components contribute to long-term reliability and consistent machine performance.

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Standard Configuration

The machine is supplied with:

• Double-toggle clamping mechanism
• High-strength spheroidal graphite iron platen
• Low-pressure mold protection
• Hydraulic mold adjustment system
• Automatic centralized lubrication
• Fast hydraulic ejector device
• Core pulling device
• Four-stage injection control
• Independent piston charging system
• Hydraulic sprue extraction platform
• E-ruler mold positioning system
• Energy-saving twin pump hydraulic system

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Applications

The ZLC-220 is ideal for manufacturing:

Aluminium Handles

• Door handles
• Cabinet handles
• Decorative hardware

Automotive Components

• Brackets
• Mounting hardware
• Precision cast parts

Electrical Products

• Electrical housings
• Connector components
• Heat dissipation parts

Industrial Hardware

• Mechanical fittings
• Lock components
• Functional castings

Consumer Products

• Appliance components
• Decorative metal parts
• Structural aluminium products

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Technical Specifications

Clamping Unit

Specification	Value
Model	ZLC-220
Clamping Force	2200 kN
Die Opening Stroke	380 mm
Ejector Force	121 kN
Ejector Stroke	85 mm
Die Height Range	200 – 600 mm
Platen Size	755 × 840 mm
Tie Bar Spacing	510 × 510 mm

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Injection Unit

Specification	Value
Shot Position	0 / -125 mm
Injection Stroke	400 mm
Intensification Force	290 kN
Plunger Diameters	50 / 60 / 70 mm
Aluminium Shot Weight	1.35 / 1.95 / 2.65 kg
Casting Pressure	147 / 102 / 87 MPa
Casting Area	149 – 252 cm²
Maximum Casting Area	550 cm²
Chamber Flange Diameter	110 mm
Chamber Flange Projection	10 mm
Plunger Penetration	145 mm

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General Specifications

Specification	Value
Machine Type	Cold Chamber Die Casting Machine
Automation Level	Automatic
Main Motor Power	15 kW
Working Pressure	14 MPa
Oil Tank Capacity	550 L
Machine Dimensions	5700 × 1500 × 2600 mm
Machine Weight	8 Tons
Warranty	12 Months

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Installation, Training & After-Sales Service

To ensure smooth commissioning and operation, professional after-sales support includes:

• Machine installation assistance
• On-site commissioning
• Operator training
• Production startup guidance
• Technical consultation
• Spare parts support

Factory-trained engineers can be dispatched to assist with machine setup and operator instruction following delivery.

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Why Choose the ZLC-220?

The ZLC-220 offers the ideal balance of clamping force, injection precision, automation, and operational efficiency for manufacturers producing aluminium alloy castings.

Its intelligent control system, energy-saving hydraulic architecture, premium imported components, and reliable mechanical construction make it a valuable investment for businesses seeking higher productivity and improved casting quality.

Whether manufacturing hardware components, automotive parts, consumer products, or industrial castings, the ZLC-220 delivers dependable performance and consistent results.

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Warranty & Technical Support

The machine is backed by a 12-Month Manufacturer Warranty, with additional coverage for selected components.

Comprehensive support includes:

• Technical troubleshooting
• Installation guidance
• Spare parts availability
• Maintenance consultation
• Production optimization support

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Request a Customized Quotation

Contact our technical sales team today to discuss production requirements, mold compatibility, automation options, installation planning, or to request a customized quotation tailored to your die casting operation.