160 Ton Die Casting Machine | Zhenli ZLC-160T 160 Ton Aluminum Alloy Die Casting Machine

High-Performance 160 Ton Cold Chamber Die Casting Machine for Precision Aluminum Casting

Intelligent Control. Reliable Injection Performance. Built for Modern Manufacturing.

The Zhenli ZLC-160T Aluminum Alloy Die Casting Machine is a high-performance cold chamber die casting solution engineered for manufacturers seeking precision, efficiency, and long-term reliability in aluminum casting production. Delivering a robust 1,600 kN (160 Ton) clamping force, advanced hydraulic control technology, and intelligent PLC-based operation, this machine is ideally suited for producing small to medium-sized aluminum alloy components with exceptional consistency and accuracy.

Designed with an advanced double-toggle locking mechanism, multi-stage injection control system, and premium international hydraulic components, the ZLC-160T provides outstanding casting performance while reducing cycle times, minimizing defects, and improving overall production efficiency.

Whether manufacturing automotive parts, electrical enclosures, lighting components, hardware fittings, telecommunications housings, or industrial aluminum castings, the ZLC-160T delivers the precision and reliability required for demanding production environments.

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Engineered for Precision Aluminum Die Casting

Successful die casting operations depend on accurate control of:

• Injection pressure
• Metal flow rate
• Mold clamping force
• Hydraulic stability
• Mold positioning accuracy

The ZLC-160T has been developed to optimize every stage of the casting process, helping manufacturers improve casting quality while maximizing productivity.

Its intelligent automation features and durable mechanical structure make it an excellent solution for continuous production environments.

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Key Features & Benefits

Advanced Double-Toggle Clamping System

The machine utilizes a heavy-duty double-toggle locking mechanism manufactured from high-strength spheroidal graphite iron.

Benefits

• Superior clamping rigidity
• Reduced flash formation
• Improved mold protection
• Enhanced casting precision
• Longer machine lifespan

This durable structure ensures stable operation even during intensive production cycles.

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Precision Multi-Stage Injection Control

The injection unit incorporates:

• Large-diameter logic valves
• Precision flow control valves
• Four-stage shot control system

Advantages include:

• Faster injection response
• Reduced hydraulic pressure fluctuation
• Improved cavity filling
• Enhanced casting consistency

The system allows operators to optimize injection parameters for different mold designs and casting requirements.

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Intelligent Hydraulic Management System

The ZLC-160T adopts a high-performance hydraulic system utilizing internationally recognized components.

Hydraulic Brands

• YUKEN (Japan)
• Rexroth (Germany)
• Vickers (USA)

Benefits include:

• Stable hydraulic performance
• Improved operational reliability
• Reduced component wear
• Lower maintenance costs

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Energy-Saving Twin Pump Technology

The machine utilizes a high and low-pressure twin-pump hydraulic system designed to reduce energy consumption while maintaining optimal machine performance.

Advantages

• Lower power consumption
• Reduced operating costs
• Faster cycle times
• Improved productivity

This efficient hydraulic architecture contributes to long-term cost savings and operational sustainability.

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Automatic Lubrication System

The centralized automatic lubrication system continuously supplies lubricant to critical moving components.

Benefits include:

• Reduced wear
• Improved machine longevity
• Lower maintenance requirements
• Enhanced operational reliability

Lubrication cycles can be programmed according to machine operating conditions.

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Intelligent Mold Adjustment System

The planetary gear-driven mold adjustment mechanism features automatic mold positioning and intelligent setup functions.

Advantages

• Faster mold changes
• Reduced setup time
• Improved positioning accuracy
• Enhanced production efficiency

The system automatically calculates mold positions, simplifying operation and reducing operator workload.

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High-Precision Mold Positioning

The mold opening and closing system utilizes a precision electronic ruler (E-Ruler) capable of measuring movement with exceptional accuracy.

Positioning Accuracy

0.1 mm

Benefits include:

• Improved dimensional consistency
• Enhanced repeatability
• Better process control
• Reduced production errors

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Intelligent PLC Control System

The machine incorporates an advanced Siemens-based control platform featuring:

• Large LCD display
• Multi-language interface
• Intelligent process monitoring
• Real-time diagnostics

The system supports:

• Chinese and English language operation
• Self-diagnostic functions
• Alarm notifications
• Production monitoring

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Large Capacity Production Memory

The intelligent control system can store up to:

100 Complete Mold Programs

Stored parameters include:

• Injection speeds
• Pressures
• Cycle times
• Travel distances
• Mold thickness settings
• Process configurations

This capability significantly reduces setup times for recurring production jobs.

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Premium International Components

To maximize reliability and long-term performance, the machine incorporates components sourced from leading global manufacturers.

Control System

• Siemens S7-200 PLC (Germany)

Hydraulic Components

• YUKEN (Japan)
• Rexroth (Germany)
• Vickers (USA)

Electrical Components

• Schneider Electric (France)

Sealing Systems

• Sealtech (Hong Kong)
• Veco (France)

Structural Components

• Zhejiang Huading Posts & Columns

These premium components contribute to superior operational stability and reduced maintenance requirements.

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Standard Machine Configuration

Included features:

• Double-toggle locking mechanism
• Low-pressure mold protection
• Hydraulic mold adjustment system
• Automatic lubrication system
• Hydraulic ejector device
• Core pulling system
• Four-stage injection control
• Independent piston charging system
• Hydraulic sprue extraction platform
• E-Ruler mold positioning system
• Twin-pump hydraulic system

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Applications

The ZLC-160T is suitable for manufacturing:

Automotive Components

• Brackets
• Covers
• Structural castings
• Transmission components

Electrical Equipment

• Junction boxes
• Electrical housings
• Distribution system components

Lighting Industry

• LED housings
• Heat sinks
• Decorative aluminum castings

Telecommunications

• Communication device housings
• Network equipment enclosures

Hardware & Industrial Products

• Mechanical fittings
• Precision cast components
• Industrial equipment parts

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Technical Specifications

Clamping Unit

Specification	Value
Model	ZLC-160T
Clamping Force	1600 kN
Die Opening Stroke	380 mm
Ejector Force	110 kN
Ejector Stroke	85 mm
Die Height Range	200–550 mm
Platen Size	670 × 720 mm
Tie Bar Spacing	460 × 460 mm

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Injection Unit

Specification	Value
Injection Stroke	340 mm
Intensification Force	250 kN
Plunger Diameter	50 / 60 / 70 mm
Aluminum Shot Weight	1.3 / 1.8 / 2.1 kg
Casting Pressure	127 / 88 / 75 MPa
Casting Area	125 / 180 / 212 cm²
Maximum Casting Area	400 cm²
Chamber Flange Diameter	110 mm
Chamber Flange Projection	10 mm
Plunger Penetration	120 mm

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General Specifications

Specification	Value
Machine Type	Cold Chamber Die Casting Machine
Structure	Horizontal
Main Motor Power	15 kW
Hydraulic Working Pressure	14 MPa
Oil Tank Capacity	520 L
Machine Dimensions	5500 × 1400 × 2650 mm
Shipping Dimensions	5500 × 1400 × 2500 mm
Machine Weight	7 Tons
Warranty	1 Year
Certifications	Available Upon Request

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Why Choose the Zhenli ZLC-160T?

The ZLC-160T combines intelligent automation, precise injection control, energy-efficient hydraulics, and durable construction to provide manufacturers with a highly reliable aluminum die casting solution.

Its advanced control systems, premium international components, and precision engineering help improve casting quality while reducing downtime and production costs.

For businesses seeking dependable performance and consistent results in aluminum die casting applications, the ZLC-160T delivers outstanding value and long-term operational reliability.

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Warranty & Technical Support

The ZLC-160T is supplied with a 1-Year Manufacturer Warranty, with 3 months warranty coverage on consumable and wear-prone components.

Technical support services include:

• Installation assistance
• Operator training
• Process optimization support
• Troubleshooting guidance
• Spare parts consultation
• Remote technical assistance

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Request a Customized Quotation

Contact our technical sales team today to discuss casting requirements, mold compatibility, automation options, installation planning, or to request a customized quotation tailored to your aluminum die casting operation.